Method of pre-slicing a muffin for easy separation

ABSTRACT

A method of pre-slicing an English muffin having a knife edge peripheral cut made from the edge of the muffin radially inward a predetermined amount and leaving an uncut substantially constant diameter central zone. The cut is positioned so that the top and bottom portions are approximately equal. The cutting facilitates the forking and subsequent separation of the top portion from the bottom portion of the muffin.

United States Patent Tobey et a1.

METHOD OF PRE-SLlClNG A MUFFIN FOR EASY SEPARATION Inventors: Hubert E. Tobey, Maywood;

Alphonse M. Masiuk. Cresskill; John W. Hood, Rivervale; Dee L. Irvin. Moonachie. all of NJ.

Assignee: International Telephone and Telegraph Corporation, Nutley, NJ.

Filed: Sept. 13, 1973 Appl. No.1 397,040

Related US. Application Data Continuation of Ser. No. 230.362. Feb. 29. 1972, abandoned. Division of Ser. No. 31.469. April 24. 1970. Pat. No. 3.669.165.

225/93 lnt. Cl. A211) 6/00; A23P 1/00 Field of Search 83/1. 2. 4. 12, 102.1;

meme/0c MRKINC Nov. 4, 1975 [56] References Cited UNITED STATES PATENTS 2.810.416 10/1957 Russell 83/2 3.192.975 7/1965 Noel i i 225/93 3.192.976 7/1965 Clock i i 83/4 X Primary Examiner$. Leon Bashore Assistant Examiner-M. Steven Alvo Attorney. Agent. or Firm.lohn T. OHalloran; Menotti J. Lombardi. Jr.

[57] ABSTRACT 4 Claims, 5 Drawing Figures U.S. Patent Nov. 4, 1975 Sheet 1 of2 3,917,868

QM WS U US. Patent Nov. 4, 1975 Sheet 2 of 2 mmmnmm mmnmmn METHOD OF PRE-SLICING A MUFFIN FOR EASY SEPARATION This is a continuation of divisional application Ser. No. 230.362. filed Feb. 29. 1972. and now abandoned, which was a division of application Ser. No. 31.469 filed Apr. 24, 1970, now US. Pat. No. 3,669,165.

BACKGROUND OF THE INVENTION This invention generally relates to preparing English muffins, rolls and the like. and more particularly to a pre-slieed muffin and the like.

According to the prior art. there have been a number of attempts to provide an English muffin which can be easily separated and have its center portion rough when pulled apart thereby enhancing the flavor. However, the present products are either partially sliced or partially forked. such that in either case the halves are sealed together and do not easily tear apart leaving properly roughened surfaces. It should also be noted that fork splitting alone does not always provide two equal halves, and care must be taken to prevent either half from tearing across its diameter. But a sliced muffin which is also forked following the pre-slicing will produce a muffin which can be easily separated such that it leaves a properly roughened center area to enhance its flavor.

The apparatus must be able to handle a hot muffin and provide a continuous peripheral cut around the edge of the muffin and extending radially inward. It should be noted that in the prior art arrangements which include forking of the muffin, processing re quired more time for cooling, because trying to engage forks into the skin ofthe English muffin causes collapse of the muffin while hot because the skin is more rigid than the interior portions of the muffin. In some cases, depending on the muffin formula and baking procedure, fork splitting will collapse even a cooled muffin.

Therefore, there is a real need to provide an English muffin product which can overcome the limitations of processing which now exist, and to provide a pre sliced muffin which can easily be separated by a consumer so that the inner surface portions of the muffin will be rough when pulled apart.

SUMMARY OF THE INVENTION it is therefore an object of this invention to provide an English muffin product having a knife edge periph eral cut made from the edge of the muffin radially inward a predetermined amount.

Another object of this invention is to provide a method ofpreparing an English muffin having a peripheral cut and an uncut central zone which zone is forked after cutting of the peripheral edge of the muffin radi ally inward.

Still another object of this invention is to provide a slicing apparatus which can produce an English muffin having a knife edge continuous peripheral cut from the edge of the muffin radially inward a predetermined amount.

The slicing apparatus according to its broadest as pects comprises an undulating guide. a plurality of series arranged rotating cutter means juxtaposed said guide. a conveyor means to feed the English muffin product into the apparatus and a first cutter means of the series makes a partial peripheral cut with the rotat ing blade and guide cooperating to impart rotation to the muffin, whereby each successive rotating cutting blade of the series makes a partial peripheral cut to produce a finished muffin having a complete peripheral cut to the desired limited depth.

BRIEF DESCRIPTION OF THE DRAWING Other objects and features of the invention will be come more apparent and the invention more readily understood if reference is made to description of the embodiments in connection with the following drawings. in which:

FIG. 1 illustrates a method of producing a pre-sliced muffin according to the invention.

FIGS. 2A and 2B illustrate a pre-sliced muffin product according to the invention;

FIG. 3 illustrates a slicing apparatus according to the invention; and

FIG. 4 illustrates one of the plurality of series arranged rotating cutter means adapted for providing a peripheral cut.

DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 illustrates the method of preparing an English muffin product for easy separation of the top portion of the muffin from the bottom portion. The method comprises essentially baking the English muffin, preslieing as further described herein, forking the pre sliced muffin and packaging the pre-sliced and forked muffin. This provides an English muffin which can be easily separated from the top and bottom portions and which has not been collapsed because of the slicing prior to the forking operation. Some of the known muffin forking mechanisms include sets of interdigitizing tines which pierce the center plane of the muffin so that the muffin can be pulled apart with central portion retaining a roughened texture.

Referring now to FIGS. 2A and 28, there is shown, according to the invention, a typical English muffin product having a diameter D of approximately 4" and a height H of approximately l". The pre-slicing is inward a predetermined amount 21 which in a preferred embodiment is an amount equal to 3/16 to 3/8 inch. The cut 22 at a distance 23 is midway between the top and bottom portions so that approximately equal amounts remain when the top portion 24 is pulled apart from the bottom portion 25. As described in connection with the method of FIG. 1, the interdigitizing tines of the forking arrangements easily penetrate into the peripheral cut 22 so as not to effect the outer surface of the muffin, and this can be accomplished without the cooling time required by the prior art.

It should be noted that previously it was very difficult to insert the forking elements into the body of the muf fin without collapsing and somewhat distorting its uniform shape. This limited some of its physical appeal and made it difficult to tear apart to provide the proper roughened central zone. In the preferred embodiment described, the inward radial cut of 3/16 to 3/8 inch leaves an uncut substantially constant diameter central zone which is then easily penetrated by the forking elements and which makes it easy to separate the top portion ofthe muffin from the bottom portion. This results in a muffin with a rough texture which greatly enhances its flavor.

Referring now to FIGS. 3 and 4, slicing apparatus is provided which will make the complete peripheral cut to the predetermined depth. As shown, a support table 3| is provided having on one side an undulating guide 32 which is fixed to one of the side rail members 33 a. b. Fixing and adjusting means 34 attached to the rail 33a fixes the position of the undulating guide 32. The oppositely positioned rail 33b completes the channel to guide the English muffins into the apparatus. The muffins are inserted in the direction indicated by the arrow 35 and exit in the direction of arrow 36. To accomplish the transportation through the slicing apparatus there is provided a conveyor means comprising a top conveyor belt 37 and a bottom conveyor belt 38. The top conveyor belt 37 is mounted by a pair of pulleys 39 at least one of which is driven. The bottom conveyor belt 38 is also mounted on a pair of pulleys 40 at least one ofwhich is driven. The drive shafts are respectively 41, 42 and the stationary mounting shafts are 43, 44. The conveyor belt arrangement feeds the English muffin 45 into and through the apparatus comprised of a plurality of series arranged rotating cutter means 46. Means 46 are mounted by a pair of bar mounts 47, cross bar 48 and mounting shaft 44.

Each series arranged rotating cutter means 46 includes a rotating cutting blade 49 and a rotating cutting guide 50. The drive for the blade is provided by a blade drive belt 51 and pulley S2. The drive for the rotating guide 50 is provided by a drive guide belt 52 prime and pulley 53. A mounting arrangement 54 is provided which mounts the rotating blade and guide on a central axis between the pair of mounting supports 47.

As shown in the drawings, the muffin is moved along by the conveyor means and engages the rotating cutting guide 50 while the rotating cutter blade 49 penetrates the muffin to make the partial peripheral cut. As the muffin moves through the apparatus. being propelled by the conveying means and rotary guide 50, the linear speed being at least twice the speed of conveying belts 37 and 38, the stationary undulating guide cooperates to maintain the rotation imparted by the rotating guide and blade to cause the partial peripheral cuts to be made in the muffin. After the first blade of the series makes its partial peripheral cut with the rotating guide and the undulating guide cooperating to impart the retation, each successive rotating blade of the series makes another partial peripheral cut to produce a finished muffin having a complete peripheral cut to a limited and predetermined amount. Some adjustment of the undulating guide 32 and rail 330 can be by means 34, and/or together with changing the diameter across rotary guide 50, the depth of the peripheral cut can be varied and limited to a predetermined amount. it should be noted. by one skilled in the art, that changing the diameter of guide 50 will, together with movement of the rail toward the cutters, also increases the depth of cut into the movement. Making the table 31 adjustable is also possible.

In a preferred embodiment the conveying means comprises an upper and lower conveying belt and moves at a belt speed ofapproximately l86 ft. per minute. it was found that a rotating guide providing a linear speed of twice the conveyor speed and having a cutter speed of 2300 R.P.M. produces the proper combination of rotation and slicing of the muffin.

According to the invention there has been described a method of preparing an English muffin for easy separation ofthe top portion of the muffin from the bottom portion comprising cutting the peripheral edge of the muffin radially inward to a predetermined depth of 3/16 to 3/8 inch prior to forking the uncut central zone. The apparatus for providing the complete peripheral cut to the partial depth comprises a stationary undulating guide with a plurality of series arranged rotating cutter disk means spaced from the undulating guide surface such that as the muffin is fed by suitable conveyor means into the apparatus, the first blade of the series makes a partial peripheral cut with the rotating means and the guide cooperating to impart rotation to the muffin. Each successive rotating cutting blade of the series makes a partial peripheral cut to produce a finished muffin having a complete peripheral cut a limited depth.

it should be understood that the foregoing description of a specific embodiment of this invention is made by way of example only and should not be considered as the limitation to the scope of the invention as set forth in the objects and features thereof and in the accompanying claims.

We claim: 1. In preparing an English muffin for easy separation of the top portion of the muffin from the bottom portion, the method which facilitates continuous processing of the muffin without affecting its uniform shape during processing comprising in combination:

cutting the entire peripheral edge with a knife edge continuous peripheral out midway between the top and bottom portions of the muffin radially inward a predetermined amount and leaving an uncut sub stantially constant diameter central zone; and

subsequently piercing the uncut central zone with forking elements passing through the peripheral cut, whereby the top and bottom central zone portions are approximately equal and rough textured when pulled apart.

2. The method of claim 1 including for an English muffin having an approximate four inch diameter and one inch height, cutting the entire peripheral edge radially inward to a depth of 3/16 to 3/8 inch.

3. In the process for preparing English muffins generally comprising baking, pre-slicing, forking and packaging the muffins. the method comprising in combination:

pre-slicing the entire peripheral edge midway between the top and bottom portions of each of the muffins with a knife edge continuous cut extending radially inward a predetermined amount and leaving an uncut substantially constant diameter central zone; and

penetrating the uncut central zone with forking elements passing through the pre-sliced peripheral edge cut, so that the top and bottom portions are easily pulled apart and the uncut central zone portions are approximately equal and rough textured.

4. The method of claim 3 comprising for the muffins 50 having approximately four inch diameters and one inch heights, pre-slicing the muffins with the cut extending radially inward 3/16 to 3/8 inch.

UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION PATENT NO. 3,917,868

DATED November 4, 1975 INVENTOR(S) Hubert E. Tobey-Alphonse M. Masiuk-Iohn W. Hoodee L. Irvin D It is certified that error appears in the ab0veidenttfred patent and that satd Letters Patent are hereby corrected as shown below:

Claim 1, line 32, delete "out" and substitute therefor cut-.

Signed and Scaled this A tres t:

RUTH C. MASON C. MARSHALL DANN Alresling Officer (ommissimwr oj'Parents and Trademarks 

1. IN PREPARING AN ENGLISH MUFFIN FOR EASY SEPARATION OF THE TOP PORTION OF THE MUFFIN FROM THE BOTTOM PORTION, THE METHOD WHICH FACILITATES CONTINUOUS PROCESSING OF THE MUFFIN WITHOUT AFFECTING ITS UNIFORM SHAPE DURINING PROCESSING COMPRISING IN COMBINATION: CUTTING THE ENTIRE PERIPHERAL EDGE WITH A KNIFE EDGE CONTINUOUS PERPHERAL OUT MIDWAY BETWEEN THE TOP AND BOTTOM PORTIONS OF THE MUFFIN RADIALLY INWARD A PREDETERMINED AMOUNT AND LEAVING AN UNCUT SUBSTANTIALLY CONSTANT DIAMETER CENTRAL ZONE, AND SUBSEQUENTLY PIERCING THE UNCUT CENTRAL ZONE WITH FORKING ELEMENTS PASSING THROUGH THE PERIPHERAL CUT, WHEREBY THE TOP AND BOTTOM CENTRAL ZONE PORTIONS ARE APPROXIMATELY EQUAL AND ROUGH TEXTURED WHEN PULLED APART.
 2. The method of claim 1 including for an English muffin having an approximate four inch diameter and one inch height, cutting the entire peripheral edge radially inward to a depth of 3/16 to 3/8 inch.
 3. In the process for preparing English muffins generally comprising baking, pre-slicing, forking and packaging the muffins, the method comprising in combination: pre-slicing the entire peripheral edge midway between the top and bottom portions of each of the muffins with a knife edge continuous cut extending radially inward a predetermined amount and leaving an uncut substantially constant diameter central zone; and penetrating the uncut central zone with forking elements passing through the pre-sliced peripheral edge cut, so that the top and bottom portions are easily pulled apart and the uncut central zone portions are approximately equal and rough textured.
 4. The method of claim 3 comprising for the muffins having approximately four inch diameters and one inch heights, pre-slicing the muffins with the cut extending radially inward 3/16 to 3/8 inch. 